with American Steel
with American Steel
Assembling a Zen pergola is fun and easy, even for novices with little or no building experience. You and a helper (or two) can easily have it assembled in 1-2 hours (longer if your pergola includes roof rafters and/or a privacy wall). You won't need any speciality tools, either... just a drill, tape measure, level, ladder and chop saw (aka table saw or miter saw).
Zen pergola kits include everything you'll need to assemble your own backyard pergola except the following (which you will need to purchase at a local building supply or home improvement store):
1. Wood (lumber)
2. Anchoring hardware
ZenPergolas.com warrants all products to be free of any defects in material or workmanship upon arrival of such products. ZenPergolas.com further warrants all products to be effective and adequate when used in accordance with design limits and when installed and maintained properly for a period of five (5) years after receiving such products.
When damage or defects are brought to the attention of ZenPergolas.com, ZenPergolas.com may choose, at their sole discretion, to repair damaged or defected parts OR to send out an entire replacement part at zero cost to the customer. ZenPergolas.com is not responsible for time or costs involved to install replacement parts.
All warranty obligations of ZenPergolas.com shall be limited to five (5) years against manufacturing defects. Any such remedies that are made shall constitute ZenPergolas.com's sole obligation and sole remedy of purchaser under this warranty. In no event will ZenPergolas.com be held responsible for incidental, consequential, or special loss or damage, however caused.
You'll need the following simple tools to assemble your Zen pergola:
Lay out a 3-arm bracket next to each end of a 6x6 post (5.5" x 5.5" actual dimensions). The vertical arm of the brackets (with less holes) should be facing down.
Note: Do this step twice (once for each end of the pergola roof).
Slide the post into the 3-arm brackets such that the wood fills the entire channel but does not fill the space where the vertical post will be (the vertical post will go all the way to the top of the bracket). Secure the post to the brackets with the provided screws (see screw diagram below).
Note: Do this step twice as well (giving you two completed ends).
Set aside one of the two completed ends (you won't need it until step 1E).
Lay out two additional 6x6 posts next to the open arms (channels) of the two 3-arm brackets, as shown in this image.
Slide the posts into the 3-arm brackets such that the wood fills the entire channel (arm) but does not fill the space where the vertical post will be (the vertical post will go all the way to the top of the bracket). Secure the posts to the brackets with the provided screws (see screw diagram below).
Lay the other completed post from step 1B next to the completed structure from step 1D as shown in this image.
Slide the 3-arm brackets over the open ends of the posts such that the posts fill the arms (channels) but not so far that they will interfere with the vertical posts in the corners of the brackets (which will go all the way to the top of the bracket).
Secure the posts to the brackets with the provided screws.
This completes the frame of the roof.
The 3-arm post bracket should be oriented such that the arm (channel) with only 2 screw holes per side is at the bottom (for the vertical post going to the ground).
Each 3-arm post bracket in your kit includes 12 stainless steel screws. See the screw diagram to the right to see which 12 holes the screws should go in. (Additional holes are for attaching accessories.)
Set the roof assembly exactly where you want your pergola to stand. Use a pen or pencil to lightly trace the inside edges of the vertical arms of the 3-arm brackets.
Move the roof assembly a few feet out of the way. Set a 6x6 base bracket in each of the 4 spots you marked. Attach the base brackets to the ground using appropriate anchoring hardware (not included).
The type of anchoring hardware you'll want to use depends on what type of secure base (foundation) you're attaching the base brackets to (i.e. concrete footing, cement pad, deck footings, etc.). Ask a professional at a building supply or home improvement store what type of anchoring hardware they recommend.
With the assistance of 1 or 2 helpers, raise one side of the roof assembly and slide a 6x6 post into both 3-arm brackets on that side until they hit the top of the brackets. Secure the posts to the 3-arm brackets using provided screws (see screw diagram above).
With the assistance of 1 or 2 helpers, raise the other side of the roof assembly and slide a 6x6 post (flat on both ends) into the 2 remaining 3-arm brackets until they hit the top of the brackets. Secure the posts using the provided screws.
Put a person on each corner. Carefully lift the 4 posts simultaneously and drop the vertical posts into the 4 base brackets. Then secure the posts to the base brackets using the provided screws.
The pergola frame is now complete.